EDM Drill Job Works in Ambattur – SJ Technologies is a highly promising young business enterprise specializing in Electric Discharge Machine (EDM). It was started in the year 2018 by a team of experienced technocrats having vast knowledge of the functioning and application of aforementioned products. These products are highly useful for application in the electrical and electronics industry for various purposes.
The machines are meticulously designed and developed by company’s qualified engineers who have extensive knowledge of these machines – from concept development to actual production. The company is known as a trusted manufacturer and supplier of Drill Machine and Electric Discharge Machine (EDM).
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Pack the finished parts or components for delivery to the customer.
EDM Drill Job Works and EDM Wire Cutting offers several advantages, including the ability to cut complex and intricate shapes with high precision and minimal material wastage. It is commonly used in industries such as aerospace, automotive, tool and die manufacturing, and electronics for applications requiring tight tolerances and fine detail. This process is particularly well-suited for jobs that demand exceptional accuracy, as it is capable of producing high-quality, fine-detail cuts in a wide range of conductive materials.
Electrical discharge Machining Working Principle
The electrical discharge machining working process is based on the generation of sparks and metal removal through spark erosion. EDM spark erosion is the same as when an electric spark strikes a piece of metal and burns a small hole into it.
A wire cutting CNC machine work
A wire cutter (also known as a wire EDM) is based off the same principle as a traditional EDM. It uses an electrode, which is electrically charged, so that when it comes close to a conductive material, the electricity wants to jump across to it. This causes a spark, which lands on the conductive material and erodes it.
CNC EDM wire cut
CNC Wire EDM utilizes a fine, electrically charged metal wire usually made of brass, to cut through the work piece while submerged in a tank of demonized water. The moving wire erodes any conductive material that is within. 0005” of its path, while the demonized water cools and flushes away debris from the cut.
EDM cutting speed
EDM machines are very slow and usually cut at a speed of ~0.4 inches per minute. So parts cost more to produce. Wire cutters can cut at high speeds, about 6 inches per minute. Waterjet cutters are around ten times faster than EDM cutters.
The voltage of EDM
Power level: EDM’s voltage can be anywhere from 50 to 400 Volts, generating tremendous energy in a spark. Emitting a lower current ECM, though, is a low voltage, high current process– electricity is being conducted through the electrolyte solution, carrying a much higher current than with EDM.
The temperature of EDM cutting
This electric spark produces intense heat with temperatures reaching 8000 to 12000 degrees Celsius, melting/vaporizing almost any conductive material.
Our Services :
CNC Wire Cutting Job Works in Chennai, CNC Wire Cutting Job Works in Ambattur, EDM Wire Cut Job Works in Chennai, EDM Drill Job Works in Ambattur, Fine Blanking Parts, Press Tool, Moulds .
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FAQ’s
What is the job description of EDM wire cutting?
EDM Specialist, Perform programming to setup and operate wire EDM machine. Analyze blueprints and engineering drawings to determine part dimensions and cut configurations. Perform complex tool changes and offsets.
How does the wire EDM process work?
Wire EDM machining creates an electrical discharge between the workpiece and the wire/electrode. Then, an electric current is passed through them in order to create the sparks. The sparks are responsible to help form the chosen shape of the component.
What is EDM and how it works?
EDM is a thermoelectric process used to remove metal via a series of discrete sparks between the metal and workpiece. In EDM an electric spark is used as the cutting tool to cut (erode) the workpiece and produce the finished part to the required shape.
What is the role of EDM machine operator?
Primary Responsibilities:
Set up and switch jobs as required.
Perform tasks efficiently and within standard time allotment.
Keep track of materials in the area’
Minor maintenance of machine.
Maintain an excellent attendance record.
Verify all parts are conforming before signing off on traveler.
Where is EDM mostly used?
EDM Applications
Wire EDM is most commonly used in mold and die manufacturing processes, particularly for extrusion dies and blanking punches. EDM can be used in everything from prototypes to full production runs, and is most often used to manufacture metal components and tools.
What is EDM examples?
Rather than designating a single genre, electronic dance music (EDM) encompasses styles ranging from beatless ambient music to 200-beats-per-minute hardcore, with house music, techno, drum and bass, dubstep, and trance among the most-notable examples.
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